MANAGER

Manager – Manufacturing Engineering (BESS Container) 1.

Job Purpose The Manager – Manufacturing Engineering will be responsible for developing, industrializing, and continuously improving manufacturing processes for BESS container assembly and integration . The role will ensure that manufacturing processes are safe, efficient, scalable, cost-effective, and capable of consistently meeting defined quality, productivity, delivery, and cost targets .

Responsibilities

• The position will work closely with Design, NPD, Production, Quality, Supply Chain, EHS, Maintenance, and Project teams to ensure smooth transition of BESS products from design to mass production.
• 3.
• A. Manufacturing Process Engineering Develop and establish end-to-end manufacturing processes for BESS container assembly.
• Prepare process flow diagrams, process layouts, SOPs, work instructions, and process control plans .
• Define assembly sequence, manpower requirements, cycle time, takt time, line balancing, and workstation design.
• Container structure and enclosure assembly
• Battery rack/module installation PCS integration HVAC installation
• Fire detection and suppression systems
• Electrical panels and cabling
• Busbar and power-cable installation BMS/EMS integration

Auxiliary systems Final testing and commissioning

• Ensure manufacturing processes comply with approved engineering drawings and specifications.
• B. New Product Introduction (NPI/NPD) Lead manufacturing engineering activities for new BESS container models.
• Review product designs from a Design for Manufacturing & Assembly (DFMA) perspective.
• Participate in design reviews, manufacturability reviews, and prototype builds.
• Identify potential manufacturing risks before product launch.
• Develop prototype-to-production transition plans.
• Establish processes and documentation for pilot and mass production.
• C. Production Engineering & Productivity Analyze production processes and identify bottlenecks, process losses, and productivity improvement opportunities.
• Establish and monitor standard cycle times and takt times .
• Optimize manpower and workstation allocation.
• Drive line balancing and capacity improvement initiatives.
• Implement Lean Manufacturing, Kaizen, 5S, VSM, Poka-Yoke and continuous improvement practices.
• Reduce assembly time, rework, material movement, and manufacturing costs.
• D. Tooling, Fixtures & Equipment Define requirements for manufacturing tools, fixtures, jigs, lifting equipment, test equipment, and special-purpose machines.
• Develop specifications for new manufacturing equipment.
• Coordinate with vendors for design, development, trials, installation, and commissioning.
• Ensure fixtures and tools are ergonomically designed and suitable for BESS container production.
• Establish preventive maintenance requirements for manufacturing equipment in coordination with Maintenance.
• E. Process Quality & Compliance Work with Quality Engineering to establish robust process controls.
• PFMEA Control Plan SOP/WI Process flow Inspection standards Check sheets Error-proofing mechanisms Conduct root-cause analysis for process-related defects using 5 Why, Fishbone, 8D and other problem-solving techniques .
• Drive reduction in rejection, rework, defects, and customer complaints arising from manufacturing processes.
• F. BESS Electrical & Mechanical Integration Ensure proper manufacturing processes for installation and integration of: Battery modules/racks HV/LV electrical systems
• Busbars DC cables AC cables PCS BMS EMS HVAC Fire detection/suppression systems

Earthing and bonding systems

• Communication systems Ensure appropriate controls for electrical isolation, torqueing, insulation, cable routing, connector assembly, and labeling.
• Coordinate with Engineering for resolution of assembly and manufacturability issues.
• G. Capacity Planning & Industrial Engineering Conduct capacity studies based on customer/project requirements.
• Calculate manpower, equipment, space, and production capacity requirements.
• Develop manufacturing layouts for BESS container production.
• Prepare Man-Machine-Material (3M) analysis and capacity planning.
• Support budgeting and CAPEX proposals for manufacturing expansion.
• H. EHS & Safety Ensure manufacturing processes comply with applicable EHS requirements.
• Implement safe handling and installation practices for battery systems and electrical equipment.
• Conduct process risk assessments and ensure appropriate safety controls.
• Ensure proper handling, storage, lifting, transportation, and installation of battery modules and electrical components.
• Coordinate with EHS team for emergency preparedness and fire-safety requirements.
• I. Cross-Functional Coordination Work closely with: Product Design BMS/EMS Engineering Electrical Engineering Mechanical Engineering Production Quality SCM/Purchase NPD Maintenance EHS Project Management Resolve production and engineering issues within defined timelines.
• Support supplier development for manufacturing-related components, tools, fixtures, and equipment.
• J. Documentation & MIS Maintain manufacturing engineering documentation and change records.
• Control engineering changes and ensure timely implementation on the shop floor.
• Productivity Capacity utilization Process efficiency Rejection/rework Manufacturing cost Line performance Improvement projects Present manufacturing performance and improvement initiatives to management.
• First Pass Yield (FPY) Reduction in rejection and rework Manufacturing cost reduction
• New product launch readiness On-time completion of NPI activities
• Manpower productivity Process improvement / Kaizen implementation
• Safety compliance Customer and internal quality performance 5.

Requirements

• Qualification Bachelor's Degree in Mechanical / Production / Industrial / Electrical Engineering .
• Diploma with strong relevant experience may also be considered .
• 6.
• Experience 8–12 years of relevant experience in Manufacturing Engineering / Production Engineering / Industrial Engineering.
• Experience in BESS, battery pack, energy storage, EV, power electronics, electrical equipment, heavy engineering, or containerized systems preferred.
• Hands-on experience in new product industrialization and manufacturing process development.
• 7.
• BESS container manufacturing and assembly Manufacturing process development DFMA Lean Manufacturing Line balancing PFMEA & Control Plan APQP / NPI Root Cause Analysis Kaizen / Continuous Improvement 5S / VSM / Poka-Yoke Capacity planning Cycle-time and takt-time analysis
• Production layout planning

Tooling & fixture development Engineering change management

• Basic understanding of electrical systems and BESS architecture MS Excel / PowerPoint ERP/MRP systems CAD knowledge will be an advantage 8.
• Behavioral Competencies Strong problem-solving and analytical ability Manufacturing-oriented mindset
• Leadership and team-management skills
• Strong cross-functional coordination Decision-making capability
• Ownership and accountability
• Good communication and presentation skills
• Ability to work under project and production timelines
• Continuous improvement mindset
• Strong shop-floor orientation 9.

Preferred

• Additional qualification in Industrial Engineering, Manufacturing Engineering, Lean Manufacturing, or Project Management will be an advantage.
• Experience in setting up or scaling a manufacturing line will be preferred.
• Industry Exposure Candidates from the following industries may be considered: Battery Energy Storage Systems (BESS) Lithium-ion battery manufacturing EV / EV battery
• Power electronics UPS / inverter manufacturing
• Electrical panels / switchgear

Renewable energy Containerized equipment

• Heavy engineering Industrial automation HVAC / fire protection systems 10.
• Overall Responsibility The Manager – Manufacturing Engineering will be accountable for establishing robust, scalable, safe and cost-effective manufacturing processes for BESS containers , enabling successful product industrialization and achieving the organization's targets for quality, cost, delivery, productivity, capacity and safety .

Position Details Position

Manager – Manufacturing Engineering Business: Battery Energy Storage System (BESS) Product: BESS Container / Energy Storage System Department: Manufacturing Engineering / Operations Reporting To: AGM / Head – Manufacturing Engineering Location: Plant / Manufacturing Facility 2.

Key Performance Indicators (KPIs) Production capacity achievement Manufacturing cycle-time reduction Line productivity and efficiency OEE / equipment utilization