Shift Engineer - Instrumentation Maintenance | DCTL Dahej
Deepak Group
- Bharūch, India
- Mid Level
- Posted
Skills
Required
- DCS/PLC Programming
- Troubleshooting
- IEC
- Process Control Systems
- Sensors and
- Transmitters
- Control Valves
- Actuators
- Process Automation & Controls
- PTW
- MOC
- calibration
- Integrate new instrumentation systems
Responsibilities
- Shift Engineer Department Instrumentation Location Dahej Reporting To Functional Administrative Lead Instrumentation Lead Instrumentation Responsibilities Critical Routine 1.
- System DCS/PLC Programming & Troubleshooting 2.
- Emergency Shutdown System (ESD) Maintenance and Troubleshooting 3.
- Control System Optimization 4.
- Adhere to all Regulatory Compliance and Standards (e.g., ISO, IEC) 5.
- Execute Maintenance & troubleshooting of various critical Process Control Systems, Sensors and Transmitters, Control Valves and Actuators 6.
- Applying Process Automation & Controls.
- 7.
- Instrumentation Installation & Commissioning 8.
- Calibration and Troubleshooting 9.
- Safety Practices are followed as per PTW SOP.
- 10.
- Execute Management of Change (MOC) processes, ensuring proper documentation, impact assessment, and safe implementation of modifications.
- 1.
- Execution of testing, calibration, and maintenance of field instruments, ensuring system accuracy, reliability, and operational readiness.
- 2.
- Integrate new instrumentation systems with existing control architecture, ensuring seamless data flow, compatibility, and operational consistency.
- 3.
- Prepare and maintain detailed reports and documentation, including daily and monthly maintenance reports, inventory tracking, and PR/PO status updates.
- 4.
- Conduct on-the-job training (OJT) for subordinates, technicians and contract manpower, enhancing team skills and ensuring safe, standardized work execution.
- 5.
- Apply basic knowledge of industrial networking protocols (Modbus, Profibus) to support communication troubleshooting and system connectivity.
- 6.
- Follow and enforce Permit to Work (PTW) procedures, ensuring safety compliance before initiating any instrumentation-related job.
- 7.
- Study and review P&IDs to verify instrumentation details, ensure alignment with field implementation, and assist in fault diagnostics.
- 8.
- Create and tracking of purchase requisitions (PRs) for instrumentation materials, coordinating with procurement and stores for timely availability.
- 9.
- Maintenance of all types of field instruments.
- 10.
- Manage inventory of critical instrumentation spares, ensuring optimal stock levels to support smooth shift operations and preventive maintenance.
- 11.
- Utilize ERP/SAP systems for Maintenance work orders & instruments history.
- 12.
- Implement 5S practices in instrumentation areas, promoting cleanliness, organization, and safety to enhance operational efficiency.
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