jobapplier

Industrial Engineer

Foxconn WI

Responsibilities

  • Analyze and optimize PCBA production processes through statistical analysis, time studies, and workflow mapping to achieve 20%+ efficiency improvements while maintaining quality standards and cost targets
  • Lead implementation of Lean Manufacturing, Six Sigma (DMAIC), and Kaizen initiatives, including developing value stream maps, conducting Kaizen events, and establishing KPIs to reduce cycle times by 15-25%
  • Perform comprehensive time and motion studies using predetermined time systems (MOST/MTM), analyzing workstation layouts and operator movements to improve throughput by 30% and enhance ergonomic conditions
  • Design and optimize assembly line configurations using line balancing techniques, takt time analysis, and labor modeling to achieve 95%+ line efficiency and optimal workforce utilization
  • Research, evaluate and implement automation solutions including pick-and-place machines, AOI systems, and collaborative robots, resulting in 40% reduction in manual operations
  • Partner with Quality Engineering team to conduct FMEA, implement poka-yoke devices, and establish process controls to reduce defect rates below 50 PPM
  • Drive cost reduction initiatives through material optimization, labor efficiency improvements, and process innovations, delivering $500K+ annual savings
  • Create and maintain detailed SOPs, work instructions, and process documentation using TWI methodology to ensure 100% process standardization
  • Develop simulation models using software like FlexSim or Arena to validate process improvements and optimize material flow
  • Lead DFM/DFA reviews with engineering teams to improve product designs for manufacturability and assembly efficiency
  • Implement real-time production monitoring systems and develop dashboards to track OEE, yield, and other critical metrics
  • Design and execute pilot programs for new manufacturing technologies and methodologies before full-scale implementation

Qualifications

  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or related field required
  • 2-5+ years experience in PCBA manufacturing or electronics manufacturing required

Lean Six Sigma certification (Green/Black Belt) preferred

Must be able to stand and walk for extended periods, lift up to 25 pounds occasionally, and work in a manufacturing environment

Reasons you should work for us

  • Comprehensive benefits package including medical, dental, and vision insurance coverage.
  • Basic life insurance and short-term disability coverage provided by employer.
  • Supplemental life insurance and long-term disability coverage options available.
  • 401K with employer contribution.
  • Personal, Vacation, and Holiday paid time off for all full-time employees.
  • Onsite Aurora Health & Wellness Center available for all employees.
  • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.