Staff Actuator Design Engineer

Responsibilities

• Design, develop, and test electromechanical actuators and motor-driven mechanisms for light electric vehicle platforms
• Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies
• Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, powder metal, and metal injection molding
• Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs
• Collaborate with controls engineers to ensure physical systems support robust control and seamless integration with embedded software
• Coordinate validation efforts with Tier 1 and Tier 2 suppliers
• Develop and execute design verification plans and reports (DVP&R)
• Lead and maintain design failure mode and effects analyses (DFMEAs)
• Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality
• Set actuator design standards and best practices for the engineering team
• Mentor and develop engineers through design reviews, technical guidance, and hands-on collaboration

What You Will Bring

BS/MS in Mechanical Engineering, Electrical Engineering, or related field

8+ years of experience designing electromechanical actuators

Deep understanding of motors, servo drives, and motion sensors

Design experience with precision motion mechanisms, including force/displacement amplification, mechanical linkages, and motion transmission systems (spur, planetary, worm, cycloidal gearing, lead screws, and ball screws)

Deep understanding of the sources and effects of friction, damping, and backlash, and how to mitigate and control them

Ability to model mechanical behavior (e.g., stiffness, losses, backlash) using MATLAB/Simulink, Amesim, or equivalent 1D multiphysics simulation tool

Strong foundation in material properties, coatings, heat treatment, statics, and dynamics

Knowledgeable about control strategies and firmware implementation

Proficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)

Strong knowledge of GD&T and tolerance stack-up analysis

• Bonus: Proficient in developing low-level drivers using Python, C, and C++
• Bonus: Design experience with PCBA integration and wire harness design
• Bonus: Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes

The salary for this position ranges from

$200,000 - $230,000 per year, depending on experience, qualifications, and location.

Perks and Benefits

• Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by Also. with FSA & HSA options.
• One Medical membership and dedicated insurance advocates.
• Rich fertility and family building benefits with Progyny.
• Flexible time off.
• 401(k) match.
• Why ALSO.
• We’re passionate about helping the world find a better way to get there—wherever it is you’re headed.
• We’re located in the heart of Silicon Valley and have brought together a world-class team from some of the biggest brands in the technology, automotive, cycling, outdoor recreation and retail spaces.
• Together we’re working hands-on to imagine, design and build an entirely new solution to a global set of transportation challenges.