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Senior Executive - Quality Assurance

Aliaxis

Skills

Required

  • Plastics
  • CIPET
  • Injection Molding operations
  • Injection Molding process
  • stakeholder management

Preferred

  • APQP
  • PPAP
  • SPC
  • Control Plans
  • Statistical analysis
  • Lean
  • Sigma

Responsibilities

  • Quality Management Lead all quality-related activities for the IM Plant.
  • Ensure adherence to Quality Management System (QMS) requirements and company quality standards.
  • Monitor and improve product quality performance through effective quality planning and control.
  • Drive defect reduction and process capability improvement initiatives.
  • Quality Assurance Establish and maintain process controls for Injection Molding operations.
  • Monitor key quality parameters and implement corrective actions when deviations occur.
  • Conduct process audits and ensure compliance with standard operating procedures (SOPs).
  • Validate process changes and support new product introductions.
  • Customer Quality Management Handle customer quality issues, complaints, and corrective action implementation.
  • Lead root cause analysis using quality tools such as 8D, 5 Why, Fishbone Diagram, and CAPA.
  • Ensure timely closure of customer complaints and quality concerns.
  • Participate in customer audits and support customer quality requirements.
  • Guide and mentor quality inspectors and quality engineers assigned to the IM Plant.
  • Conduct training on quality standards, inspection methods, and problem-solving techniques.
  • Promote a culture of quality awareness and continuous improvement.
  • Data Analysis & Reporting Monitor quality KPIs such as PPM, rejection rates, customer complaints, COPQ, and audit findings.
  • Prepare and present quality performance reports to management.
  • Drive actions based on trend analysis and operational data.
  • Audit & Compliance Lead internal audits and facilitate external/customer audits.
  • Ensure compliance with ISO 9001, IATF 16949 (if applicable), and other relevant standards.
  • Support management reviews and closure of audit non-conformities.
  • Lead quality improvement projects using Lean, Six Sigma, Kaizen, and problem-solving methodologies.
  • Work closely with Production, Engineering, Maintenance, and Supply Chain teams to improve overall plant performance.
  • Drive cost reduction initiatives related to quality losses and rework.
  • Root Cause Analysis (RCA), 8D, CAPA.

Requirements

  • Bachelor's Degree/Diploma in Plastics Engineering from CIPET / MSc in Polymer Science or related field 5–8 years of experience in Quality Assurance/Quality Control within a manufacturing environment and Minimum 3 years of experience in Injection Molding operations.
  • Injection Molding process knowledge.
  • Behavioral Competencies Strong leadership and team management skills.
  • Excellent problem-solving and analytical ability.
  • Effective communication and stakeholder management.
  • Result-oriented and proactive approach.
  • Ability to work under pressure and manage multiple priorities.

Preferred

  • APQP, PPAP, FMEA, SPC, MSA, Control Plans.
  • Statistical analysis and quality reporting.
  • Internal and external audit management.

Every job at Aliaxis