Mechanical Design Intern, Mechanical Systems

At Heart Aerospace we develop the ES-
3
6
, a regional hybrid-electric airplane with a capacity of 3
6
passengers, an electric zero-emission range of
125mi
and an extended hybrid range of
745mi
. Heart is targeting type certification of the ES-3
6
by
2031
.

Your Mission:

As part of the Mechanical Systems team, you will be responsible for supporting design, development, testing of components including primary and secondary flight control actuators, landing gear components and environmental control components.

What You’ll Do:

Assist in the conceptual design, prototyping, and testing of aircraft mechanical systems

Support CAD modeling using CATIA (3DEXPERIENCE)

Assist with test planning, data collection, and validation of flight control actuators

Collaborate with engineers on manufacturing support and design troubleshooting

Participate in team meetings, design reviews, and technical discussions

What You’ll Learn:

Hands-on experience with mechanical systems design, prototyping, and testing in an aerospace engineering environment.

Mentorship from experienced engineers in a collaborative environment

How engineering teams collaborate in fast-paced aerospace environments

You'll Bring These Qualifications:

Pursuing a Bachelor’s or Master’s in Aerospace, Mechanical, or related engineering

Strong understanding of engineering principles and mechanical systems

Familiarity with CAD tools (SolidWorks, CATIA, NX)

Proven interest in mechanical design engineering through extracurricular activities, academic projects, passion projects, or equivalent experiences (proven aviation or sustainability interest is a plus)

Proven interest in mechanical design engineering through extracurricular activities, academic projects, passion projects, or equivalent experiences (proven automotive or sustainability interest is a plus)

These Qualifications Would Be Nice to Have:

Experience in designing, developing and testing mechanical hardware

Experience with motors, gearboxes, hydraulic systems, and/or actuation systems

Exposure to manufacturing processes

Understanding of FAA/EASA aircraft certification basics

Additional Requirements:

Able to work Full-time on-site for a minimum of 10 consecutive weeks beginning in January 2027

Base Pay Range:

$30/HR
—
$35/HR USD