Senior Controls Automation Engineer
- Pune, India
- Senior Level
- 5+ years
- Posted
Skills
Required
- Control / Instrumentation Engineering
- PLC programming
- TIA Portal
- Studio 5000
- HMI development
- WinCC
- FactoryTalk
- iFAT
- SAT
- commissioning
Preferred
- Gas
- Marine or Offshore projects
- Fire Suppression Systems / HPU packages / safety-related
- control systems
- IEC
- Cyber Security
- IEC 62443
- Rockwell Studio 5000
- PLC software development
Johnson Controls is seeking a Senior Controls & Automation Engineer to support the development, testing, commissioning and troubleshooting of PLC/HMI control systems for Hydraulic Power Units (HPU) and CAFS / INERT Fire Suppression Systems.
Responsibilities
- This is a hands-on role focused on PLC software development, HMI configuration, FAT/iFAT/SAT execution, commissioning and operational support across supplier facilities, JCI sites and project locations.
- Develop, modify and troubleshoot PLC software using Siemens TIA Portal & Rockwell Studio 5000 and FactoryTalk experience.
- Configure and support HMI/SCADA applications such as WinCC, WinCC Unified, FactoryTalk or similar platforms.
- Execute and support Pre-FAT, FAT, iFAT, SAT and commissioning activities.
- Implement and verify Cause & Effect Matrices, interlocks, alarms, shutdowns and control sequences.
- Troubleshoot PLC, HMI, I/O, instrumentation and communication issues.
- Support controlled software updates, testing and issue resolution.
- Work closely with engineering teams, suppliers and client representatives to achieve project milestones.
Requirements
- Requirements Degree in Electrical, Automation, Control or Instrumentation Engineering.
- Minimum 5 years' hands-on PLC programming experience.
- Strong experience with Siemens TIA Portal and Studio 5000 (mandatory).
- HMI development experience with WinCC, WinCC Unified, FactoryTalk or equivalent.
- Proven experience delivering FAT, iFAT, SAT and commissioning activities.
- Knowledge of industrial communications including Profinet, Modbus TCP/IP and Ethernet/IP.
- Experience implementing control philosophies, Cause & Effect requirements, interlocks and permissives.
Preferred
- Experience Oil & Gas, Marine or Offshore projects.
- Fire Suppression Systems, HPU packages or safety-related control systems.
- Functional Safety awareness (IEC 61508 / IEC 61511).
- OT Cyber Security awareness (IEC 62443).
- Rockwell Studio 5000 and FactoryTalk experience.
- Travel within the UK, Turkey and Vietnam will be required for FAT, commissioning and project support activities.
What
We're Looking For A practical, hands-on Controls Engineer who can quickly understand control systems, solve automation problems, support project delivery, and work effectively with suppliers, clients and multidisciplinary engineering teams.